The established German Testing Technology Consortium, formed by the companies IMA Dresden GmbH, WPM Leipzig GmbH and CONTROLLERSOLUTION GmbH, provides the complete range of test engineering technologies and services from one hand.
CONTROLLERSOLUTION GmbH is the first company to produce model-based multi-purpose digital control- and monitoring systems that are fully interlinked with easy-to-use model generation, system simulation and design optimization tools. These innovative controllers provides for maximum efficiency in terms of safety, ease of operation, automation, fast setup, tracking speed and control performance. Its design is optimized to suit the specific technical requirements and characteristics of mechanical test-rigs, thus meeting all the basic requirements for efficient implementation of complex, and safety-critical test engineering applications. CONTROLLERSOLUTION's innovative control and monitoring systems optimize process efficiency in terms of both cost and time. All the hardware components used in CONTROLLERSOLUTION systems are standardized high-end products and can be purchased directly from the major manufacturers. This means that we can offer our products at prices far below the market prices of our competitors.
PRODUCT CATEGORIES
1. Premium Control- and Monitoring System Aero Modular 200
- Modularly extendable controller to handle up to 200 control channels.
- Each control unit comprises up to 10 control channels.
- Touch-panel for operation in field and operation via PC in test housing.
- Flexible application-oriented equipment and configuration of signal conditioning and peripheral units.
- Multi-project capability of control system.
- 300 predefined configurable contacts for external event monitoring.
- Integrated FE-model generation tool with predefined model classes stored in libraries, FE model generation of the test article on a modular basis and optimization-based automated model adjustments.
- Integrated model-based system simulation tools for automated command signals optimization, closed-loop system design optimization and for test rig and oil supply unit analysis and design.
Main field of applications: Testing of structural components and static/dynamical testing of large-scale mechanical structures.
2. Premium Control- and Monitoring System Automotive Modular 40
- Modularly extendable controller to handle up to 40 control channels.
- Each control unit comprises up to 4 control channels.
- Touch-panel for operation in field and operation via PC in test housing.
- Flexible application-oriented equipment and configuration of signal conditioning and peripheral units.
- Multi-project capability of control system.
- 100 predefined configurable contacts for external event monitoring.
- Integrated RPC-method with automated measurement-based generation of frequency-model of test-rig.
- Integrated FE-model generation tool with predefined model classes stored in libraries, FE model generation of the test article on a modular basis and optimization-based automated model adjustments.
- Integrated model-based system simulation tools for automated command signals optimization and closed-loop system design optimization and for test rig and oil supply unit analysis and design.
- Automated model-based pre-optimization of RPC command signals by means of the dynamical model of test-rig.
Main field of applications: Static/fatigue testing of automotive mechanical structures, load simulations by implementation of road tracking profiles or measured time signals at multi-channel test rigs, high-frequency mechanical structural components testing.
3. Control- and Monitoring System Basic Modular 40
- Modularly extendable controller to handle up to 40 control channels.
- Each control unit comprises up to 4 control channels.
- Operation via PC in test housing, on demand with touch-panel.
- Basic peripheral units as interface to signal conditioning layer.
- Multi-project capability of control system.
- 20 predefined configurable contacts for external event monitoring.
- Integrated FE-model generation tool with predefined model classes stored in libraries, FE model generation on a modular basis and optimization-based automated model adjustments (on demand)
- Integrated model-based system simulation tools for automated command signals optimization. On demand simulation tools are supplemented by the model-based closed-loop system design optimization and hydro-mechanical system analysis and design.
Main field of applications: High performance control of mechanical systems with servo-hydraulic or electric actuators.
4. Further test equipment
By the established consortium with our industrial cooperation partners IMA Dresden GmbH and WPM Leipzig GmbH, we provide the complete range of test engineering technologies and services from one hand:
- Servo-valves, hydaulic manifolds
- Sensors, cables
- Servo-hydraulic actuators
- Oil-supply units
- External data aquisition systems
- Ready-for-use test-rigs and testing machines
- test engineering services
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Zu 1) und 2) Components of Aero Modular 200 / Automotive Modular 40
Basis components of digital controller
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