Multi-project representation of the control and monitoring system - zoom
Functional overview - zoom
Measuring transducer units - zoom
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CONTROLLERSOLUTION's control- and monitoring systems are modularly extendable up to 200 control channels and are designed as modularized control module field-cases (ZE), which are interconnected by Real-Time Ethernet. Our innovative control- and monitoring systems are specifically tailored to the demands of test engineering applications ranging from high-frequency components- and automotive testing right up to static/fatigue large-scale structural testing of airplanes. The multi-project capability of our controllers allows for efficient implementation and operation of multiple test-rigs.
TECHNICAL FEATURES
Multi-purpose and easy-to-use operation
- Multi-project system capability for concurrent operation of multiple test engineering applications.
- High automation level by integrated dynamical model.
- Operation by touch panel in field or via PC in test housing.
Innovative hardware concept
- Modular system-extendibility up to 200 controller channels.
- Minimum cabling effort in field by use of Real-Time Ethernet.
- System-hardware available through your worldwide supplier network.
- Flexible application-oriented equipment and configuration of signal conditioning and peripheral modules.
- Controller accepts all kinds of relevant sensors and actuators.
High-performance control by proven model-based control engineering methods
- Online Feed-forward control
- RPC-method with model-based pre-optimization
- Adaptive control (gain boost)
- Online Mass-compensation
- Online detection and avoidance of mechanical vibrations
Fast setup and high-speed control by system-simulation
- Model-based design-optimization of test-rigs and oil-supply.
- Model-based automated command signals optimization.
- Model-based automated pre-optimization of RPC-signals.
- PSD, rainflow-classification, damage calculation.
Easy-to-use model generation of test-rig
- FE-model generation of the test article with automated optimization-based system identification.
- Automated measurement-based generation of frequency-model.
Further features
- Efficient monitoring of control deviation, peak-valley and limit values with configurable actions.
- Up to 300 contacts for configurable external event monitoring are a standard feature.
- Integrated activation- and shutdown procedures.
- Static / fatigue operation mode.
- Slow-motion operation mode.
- Dynamic data acquisition, PMA.
- Interface to external data logging equipment.
- Online visualization of process data (curve, bar graph, LED).
- Offline visualization tool for measurement data analysis.
- Event protocol and filtering.
Technical data sheets of signal conditioning units of controller unit
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